Skip to content Skip to footer
Menu Close
Close
Get in Touch
Industrial AI by Arnest

Intelligence That Elevates Industrial Performance

The future of industry is intelligent, data-driven, and optimized.
Arnest Intelligence Engine (AIE) brings predictive insights, operational clarity, and self-learning optimization to your plant—empowering your teams with intelligence that enhances stability, performance, and decision-making.

AIE is engineered to support operators, engineers, and leadership teams with transparent, explainable, and actionable intelligence—without disrupting your existing processes or workflows.

Arnest Intelligence Engine (AIE)

Industrial Intelligence Designed for Optimization

AIE blends advanced machine learning, process engineering knowledge, and domain-specific models to deliver:

  • Predictive foresight
  • Operational optimization
  • Process stability insights
  • Quality predictions
  • Explainable recommendations

It works as an intelligence layer on top of your industrial systems, helping you improve reliability, efficiency, and availability.

AIE Modules

Below are the core intelligence modules that make AIE a complete Industrial AI platform:

01

Digital Industrial Dashboard

Your Entire Plant—Clear, Connected, and Real-Time

A modern, intuitive dashboard that unifies operational KPIs, equipment health, energy performance, and trends into one real-time view.

Highlights:

  • Power and production KPIs
  • Equipment & subsystem performance
  • Energy usage and efficiency
  • Alerts, trends, and operational insights
  • Custom views for operators, engineers, and leadership
02

AI Prediction Engine

Forecast What’s Coming—Before It Happens

AIE’s prediction engine delivers accurate forecasts of key parameters, enabling proactive planning and improved decision-making.

Capabilities:

  • Power output prediction
  • Fuel & auxiliary consumption forecasting
  • Process parameter prediction
  • Quality predictions (temperature, pressure, flow, composition, etc.)
  • Load, demand, and environmental impact predictions

All predictions are backed by Explainable AI, ensuring clarity on why a forecast is made.

03

AI Optimization Engine

Self-Learning Optimization for Better Performance

AIE continuously learns from your plant’s behaviour and suggests optimal operating points.

Capabilities:

  • Heat rate optimization
  • Fuel mix optimization
  • Auxiliary power reduction
  • Boiler/turbine parameter optimization
  • Set-point recommendations
  • Scenario-based optimization

Designed to support skilled operators, not replace them.

04

Quality Soft-Sensor Prediction

Virtual Sensors for Real-Time Quality Insight

AIE can estimate quality parameters that are hard, slow, or expensive to measure physically.

Examples:

  • Fuel quality estimation
  • Steam quality prediction
  • Air-fuel ratio conditions
  • Product property estimation

Delivers continuous quality visibility without physical sensors.

05

Anomaly Detection

Spot Issues Before They Become Problems

AIE identifies subtle deviations and emerging risks early—long before alarms or failures occur.

Capabilities:

  • Process deviation analysis
  • Behavioural pattern monitoring
  • Equipment irregularity detection
  • Drift and degradation insights
  • Early warning alerts

Reduces unplanned downtime and improves operational stability.

06

Predictive Maintenance

Plan Maintenance Based on Condition, Not Guesswork

AIE predicts when equipment is likely to fail or degrade, enabling maintenance teams to act at the right time.

Capabilities:

  • Failure prediction
  • Component-level degradation tracking
  • Early health warnings
  • Maintenance scheduling support
  • Downtime reduction insights

Maximize uptime with intelligence-driven maintenance strategies.

07

Data Analysis & Insights

Transform Raw Data Into Actionable Understanding

AIE provides deep analytical clarity for engineering and management teams.

Includes:

  • Trend and correlation analysis
  • Root-cause insights
  • KPI deviation diagnosis
  • Impact analysis for decisions
  • Custom analytical explorations

Helps teams understand not just what happened, but why.

08

Remaining
Useful Life (RUL)

Know How Much Life Your Assets Still Have

RUL estimation models assess the health and remaining lifecycle of equipment.

Benefits:

  • Long-term maintenance planning
  • Budget and spare forecast optimization
  • Lifecycle cost reduction
  • Risk-informed decision-making

Supports strategic, data-backed asset management.

Why AIE?

  • Designed with true industrial understanding
  • Built to complement the expertise of operators and engineers
  • Transparent, explainable AI—no black boxes
  • Scalable across plants, units, and industries
  • Delivers measurable improvements to efficiency, stability, and performance

Demo / Book a Consultation

Common Questions

FAQ - Arnest Intelligence Engine

The Arnest Intelligence Engine is an industrial-grade AI platform that provides predictive insights, optimization recommendations, and intelligent automation for process plants. It enhances operational efficiency, reduces energy use, and improves reliability across all major industrial systems.

It is designed for all process industries, including:

  • Power & Energy
  • Cement
  • Steel
  • Oil & Gas
  • Chemicals
  • Water Treatment
  • Manufacturing

If your plant has measurable process parameters, the engine can add value.

Yes. The engine runs on top of your current automation and control setup without requiring hardware replacement. It connects securely to:

  • DCS (Distributed Control System)
  • PLC/PCS
  • SCADA
  • Historians (PI, Wonderware, etc.)
  • Sensors & IoT devices

Integration is done using standard industrial protocols (OPC, MQTT, Modbus, REST, etc.).

No. The engine is non-intrusive and does not interfere with existing control loops. It runs in parallel to provide recommendations and intelligent insights.

Yes, the platform supports two modes:

  • Advisory Mode: Operators receive recommendations with confidence scores and explainable reasoning.

Auto-Pilot Mode (Optional): AI can automatically adjust set-points within safe boundaries.
 You can switch between modes anytime.